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Wire Harness Assembly Services
Fastest delivery in just 1 day, 15 years of manufacturing experience
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Our Wire Harness Assembly Capabilities

Our streamlined, end-to-end manufacturing process reduces lead times for custom parts, ensures reliable delivery, and maintains consistent product quality.

Wire Processing

Wire Processing

cure liquid resin into precise, smooth parts.
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connector

Connector & Terminal Assembly

SLS uses a laser to fuse powder into durable parts.
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harn construction

Harness Construction

FDM builds parts by layering melted plastic filament.
Learn more

Materials & Specifications

Each component we produce embodies our commitment to precision, quality, and timely delivery.

Category
Specification

Wire Types

PVC, XLPE, PTFE (Teflon), Silicone, Shielded cables

Conductor Materials

Bare Copper, Tinned Copper, Silver-Plated Copper

Wire Gauge

AWG 32 – AWG 2 (customizable)

Insulation Materials

PVC, PE/XLPE, PTFE/FEP, LSZH

Connectors & Terminals

Molex, JST, TE Connectivity, Amphenol or equivalent; custom options available

Shielding & Protection

 Braided/foil shielding, heat shrink tubing, cable sleeving

Electrical Specs

Up to 600V–1000V; temperature range -40°C to +200°C

Quality & Compliance

IPC/WHMA-A-620, UL, RoHS, REACH

Wire Harness Design Support

For the past 15 years, Benlida has been dedicated to advancing technology and enhancing service, consistently delivering top-quality 3D printing products and custom components that have won the confidence and appreciation of clients around the globe.

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Design & procurement time Shorter

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Delivery On time

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Quality Satisfactory

Benlida achieved ±0.005 mm tolerances on titanium parts and cut machining time by 18%. Their on-site FAI support earned our contract renewal.
Lily
Lily Dow
Engineer
BLD machined our stainless steel parts to a mirror finish meeting ASTM F138, achieving Ra 0.2 μm. Their cleanroom and full material traceability supported a smooth FDA audit.
jason
Chris Tan
Designer
One of their latest 7075-T6 harmonic reducer housings completed 48 hours of stress testing with zero failures, meeting all laboratory precision specifications.
joe
Bruce Joe
Manager

Wire Harness Assembly Process

Each component we produce embodies our commitment to precision, quality, and timely delivery.

1

Design & Engineering

Review drawings or samples, define materials, layout, and specifications based on customer requirements

1

2

Wire Cutting & Stripping

Cut wires to precise lengths and strip insulation using automated equipment

2

3

Crimping Terminals

Attach terminals to wires with controlled crimping to ensure reliable electrical connections

3

4

Soldering (Optional)

Apply soldering for enhanced conductivity or special connection requirements

4

5

Sub-Assembly

 Assemble connectors, housings, and components into smaller harness sections

5

6

Harness Routing & Bundling

Arrange wires according to layout, then bundle using tape, ties, or sleeves

6

7

Protection Application

Add heat shrink tubing, shielding, or protective sleeves for durability and safety

7

8

Marking & Labeling

 Apply labels, markers, or identification codes for traceability

8

9

Testing & Inspection

Perform continuity, insulation, and visual inspections to ensure quality

9

How to Place an Order?

Should any questions arise during the document review, we will reach out to you by email.

Communication

Please provide your name, email address, and phone number, and upload the required order files.
Note: Be sure to use a valid email address so we can send you your quotation.

Fix Quote

Upon receipt of your files, our engineers will conduct a review and prepare a formal quotation, which will be delivered to your email once finalized.

Impletation Order

After confirm by your replying, production will begin upon confirmation. Once manufacturing is completed, the parts will be available for inspection, and shipment will be arranged after quality approval.

Our advantages

Each component we produce embodies our commitment to precision, quality, and timely delivery.

Industry-Leading Competitive Pricing

leveraging cutting-edge technology to manufacture intricate components

Unmatched Turnaround Times.

ensuring fast, efficient, and reliable production without compromising quality.

State-of-the-Art In-House Equipment

featuring the latest technology and advanced machinery to ensure precision, efficiency.

Personalized Collaboration & Proactive DFM

working closely with clients to understand their unique needs and goals

Related Services

Should any questions arise during the document review, we will reach out to you by email.

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