Injection Tooling
Injection tooling, employing automated, high-efficiency molds and equipment, forms molten plastic materials into specified shapes and geometries. Standard tooling setup includes 3- to 5-axis injection molding machines, mold carriers, and ejector systems, each utilizing distinct molding processes.
Our Injection Tooling Services
RuiYi offers custom injection molding, from prototypes to production, with a range of machine sizes in China. We make high-quality plastic parts using thermoplastics and thermosets, meeting ISO 9001-c standards. Expert guidance ensures a seamless design-to-production process.
Injection Mold Tooling
Obtain customized high-quality aluminum and steel injection molds tailored to your specifications. We can achieve precise tolerances of 0.0008 inches (0.02 millimeters) and provide complimentary mold flow analysis. Perfect for large-scale manufacturing.
Overmolding
Overmolding is an intricate, multi-step injection molding procedure that securely joins plastic material to another component (substrate), thereby producing a cohesive and resilient final product. This process also provides a variety of color and texture options to suit diverse needs.
Insert Molding
This is a specialized injection molding technique that involves incorporating engineering plastics with pre-installed inserts within the mold cavity. It eliminates the requirement for additional fasteners, resulting in a seamless integration of materials.
Injection Tooling Materials
We provide a wide variety of thermoplastic and thermoset materials, all of which are chosen based on their performance attributes and suitability for diverse applications.
ABS, being strong, durable, impact-resistant, and heat-tolerant, is widely used in automotive parts, consumer electronics, and household goods due to its versatility and high demand suitability.
Polycarbonate is extremely resilient and transparent, featuring outstanding impact strength. Often used in bullet-resistant glass and protective equipment, it can withstand heavy impacts without breaking.
PMMA (acrylic) is transparent, weatherproof, and fade-resistant. Perfect for outdoor exhibitions, signboards, and lighting, it performs well under various environmental conditions.
POM is sturdy and features a low-friction surface, ideal for precision components such as gears and bearings, ensuring a perfect fit and smooth operation where accuracy counts.
Nylon is adaptable, durable, and wear-resistant. It’s frequently selected for gears, bearings, and components enduring constant friction and heat without deterioration.
Lightweight, impact-resistant, and tough, polyethylene is a versatile material suited for packaging, containers, and piping, especially in outdoor and high-moisture conditions due to its chemical resistance and durability.
PEEK is robust and maintains strength at high temperatures. Utilized in high-performance sectors such as aerospace and medical implants, it’s designed for extreme operational environments.
Polypropylene is durable, chemical-resistant, and withstands higher temperatures. It’s widely used in automotive parts, containers, and packaging, particularly where heat or chemical exposure is prevalent.
HDPE boasts exceptional strength and impact resistance, coupled with a high strength-to-density ratio. It’s perfect for bottles, containers, and pipes enduring outdoor conditions.
HIPS is machine-friendly and impact-resistant, making it ideal for prototypes, models, and temporary displays requiring a lightweight yet durable solution.
LDPE is soft, flexible, and crack-resistant, making it suitable for plastic bags, tubing, and shrink wrap applications where heat sealing is a crucial requirement.
PBT is rigid, heat-tolerant, and moisture-resistant. It’s commonly used in electrical parts, automotive components, and industrial connectors in high-heat or damp environments.
PET is sturdy, moisture-proof, and recyclable, making it suitable for food containers, bottles, and textiles, where it maintains durability and resistance to wear and tear over time.
PPS is resistant to heat and chemicals, ideal for automotive, aerospace, and industrial parts exposed to harsh conditions, ensuring they remain solid and stable under stress.
Polystyrene is lightweight and easily moldable, making it a favored choice for models, prototypes, and disposable packaging where shaping flexibility is more important than strength.
PVC is durable, cost-effective, and chemical-resistant, making it suitable for plumbing pipes, medical devices, and electrical cables, where it resists corrosion and withstands wear.
PTFE is resistant to chemicals, has low friction, and remains stable at high temps. It’s often used in non-stick coatings, gaskets, and seals that require robust performance under harsh conditions.
Injection Tooling Capabilities
| Standards | Description |
|---|---|
| Maximum Part Size | 1200×1000×500 mm |
| Manimum Part Size | 5×5×5 mm |
| Part to Part Repeatability | +/- 0.1 mm |
| Mold Cavity Tolerances | +/- 0.02 mm |
| Undercuts | Y-type, L-type undercuts |
| Wall Thickness | 0.5 mm to 5 mm |
| Draft | 0.5° to 2° |
| Ribs/Gussets | 0.5 mm to 3 mm thick |
| Bosses | Diameter 3 mm to 10 mm |
| Lead Time | Most orders can be completed within 15 working days |
Injection Tooling Solutions
Whether crafting a limited run of bespoke components or ramping up for mass manufacturing, RuiYi’s tailored injection tooling provide the versatility required.
Prototyping Injection Molding
Opt for RuiYi’s prototype molding services for swift and premium-quality prototypes. Featuring short lead times, adaptable materials, and professional DFM support, we facilitate efficient design validation and early functionality testing.
Low Volume Injection Molding
RuiYi’s aluminum tooling enables swift, cost-saving production of complex plastic parts in small batches. Ideal for design verification, inventory management, and adaptable supply chains.
Mass Production
RuiYi’s high-volume molding swiftly, affordably mass-produces exact, uniform parts. Advanced gear and rigorous QC guarantee precise specs and consistent quality in diverse plastics, tailored to your requirements.
Why Choose Us?
At RuiYi, we believe that injection tooling is more than just a service – it’s a catalyst for innovation. By empowering our clients with fast, affordable, and high-quality prototypes, we help them turn their ideas into reality faster than ever before. Contact us today to learn more about how our injection tooling services can accelerate your product development process and drive your business forward.
Speed & Efficiency
We understand the importance of time in today’s fast-paced business environment. That’s why our injection tooling services are designed to deliver high-quality prototypes within 1-3 business days, ensuring your ideas can be tested and refined with lightning speed.
Advanced Technologies
Employing state-of-the-art 3D printing & CNC machining, we fashion precise, long-lasting prototypes faithful to your design concept. Our expertise spans intricate detailing to intricate geometries, turning your vision into reality.
Cost-Effectiveness
By streamlining the prototyping process and leveraging efficient production methods, we offer cost-effective solutions that fit your budget. This allows you to iterate on your designs without breaking the bank, ultimately leading to a more successful product launch.
Expertise & Support
Our team of experienced engineers and designers are dedicated to providing personalized support throughout your entire prototyping journey. From consultation and design optimization to final prototype delivery, we’re here to guide you every step of the way.
Versatility
Whether you need a single prototype for testing or multiple iterations for refinement, we’ve got you covered. Our injection tooling services cater to a wide range of industries and applications, from consumer electronics and medical devices to automotive parts and aerospace components.
Injection Tooling for Various Industries
Ranging from the automotive sector to aerospace, Ruiyi’s injection tooling caters to the exact requirements of various industries. We collaborate with individual inventors, designers, and large corporations, assisting more than 20,000 clients globally.
Aerospace
Electronics
Automotive
Industrial Equipment
Automation
New Energy