High pressure Die casting
Injection Molding, employing automated, high-efficiency molds and equipment, forms molten plastic materials into specified shapes and geometries. Standard molding setup includes 3- to 5-axis injection molding machines, mold carriers, and ejector systems, each utilizing distinct molding processes.
Our High pressure Die casting Services
RuiYi offers a full suite of die casting solutions, employing both Hot Chamber and Cold Chamber techniques, tailored to meet various material demands and project standards.
Hot Chamfer Die Casting
This method is particularly effective for metals with relatively low melting points, such as zinc and magnesium. It is characterized by a casting machine equipped with an integrated furnace, enabling swift and uninterrupted cycles. The heated chamber directly injects the molten metal into the mold, making it an excellent choice for parts that necessitate precise dimensional accuracy and superior mechanical characteristics.
Cold Chamfer Die Casting
This process is favored for metals with higher melting points, including aluminum and copper alloys. It entails manually pouring the molten metal into the cold chamber prior to each injection cycle, safeguarding the equipment from the extreme heat and consequently boosting its longevity and performance. This method is especially advantageous for producing large, robust components with intricate designs and exceptional strength.
High pressure Die casting Materials
Our main materials comprise aluminum, zinc, magnesium, and copper, all of which are selected based on their distinctive properties and advantages in die casting processes.
Due to its lightweight nature and high strength, aluminum is perfectly suited for automotive and aerospace components that demand durability along with minimal weight.
Renowned for its durability, zinc facilitates precise casting with tight tolerances, making it suitable for intricate designs and robust components.
Magnesium, being the lightest structural metal, provides an outstanding stiffness-to-weight ratio, making it perfect for applications where weight is a critical factor.
Copper is highly suitable for components like heat sinks and electrical connectors due to its exceptional ability to conduct heat and electricity efficiently.
High pressure Die casting Capabilities
| Description | |
|---|---|
| Minimum Part Weight | 0.017 kg |
| Maximum Part Weight | 12 kg |
| Minimum Part Size | ∅17 mm × 4 mm |
| Maximum Part Size | 300 mm × 650 mm |
| Minimum Wall Thickness | 0.8 mm |
| Maximum Wall Thickness | 12.7 mm |
| Quality Control | ISO 9001 Certified |
| Minimum Possible Batch | 1000 pcs |
High pressure Die casting Solutions
Whether crafting a limited run of bespoke components or ramping up for mass manufacturing, RuiYi’s tailored injection molding provide the versatility required.
Advantages of Die Casting
Die casting provides numerous key benefits, making it a favored technique for producing metal components across diverse industries:
Disadvantages of Die Casting
While die casting is advantageous for numerous uses, it also possesses certain restrictions.
Why Choose Us?
At RuiYi, we believe that injection molding is more than just a service – it’s a catalyst for innovation. By empowering our clients with fast, affordable, and high-quality prototypes, we help them turn their ideas into reality faster than ever before. Contact us today to learn more about how our injection molding services can accelerate your product development process and drive your business forward.
Speed & Efficiency
We understand the importance of time in today’s fast-paced business environment. That’s why our injection molding services are designed to deliver high-quality prototypes within 1-3 business days, ensuring your ideas can be tested and refined with lightning speed.
Advanced Technologies
Employing state-of-the-art 3D printing & CNC machining, we fashion precise, long-lasting prototypes faithful to your design concept. Our expertise spans intricate detailing to intricate geometries, turning your vision into reality.
Cost-Effectiveness
By streamlining the prototyping process and leveraging efficient production methods, we offer cost-effective solutions that fit your budget. This allows you to iterate on your designs without breaking the bank, ultimately leading to a more successful product launch.
Expertise & Support
Our team of experienced engineers and designers are dedicated to providing personalized support throughout your entire prototyping journey. From consultation and design optimization to final prototype delivery, we’re here to guide you every step of the way.
Versatility
Whether you need a single prototype for testing or multiple iterations for refinement, we’ve got you covered. Our injection molding services cater to a wide range of industries and applications, from consumer electronics and medical devices to automotive parts and aerospace components.
High pressure Die casting for Various Industries
Ranging from the automotive sector to aerospace, Ruiyi’s injection molding caters to the exact requirements of various industries. We collaborate with individual inventors, designers, and large corporations, assisting more than 20,000 clients globally.
Aerospace
Electronics
Automotive
Industrial Equipment
Automation
New Energy